862 Process Mapping of 3D Printing for Complex Limb Problems

Abstract Introduction Difficult limb problems such as complex trauma or re-presentation following orthopaedic revision surgeries can present substantial planning and technical challenges. 3D-printed models built from patient-specific CT scans facilitate creative thinking, problem solving decision making to find better operative solutions. This quality improvement project aims map the process of using 3D printers solve problems. Method Stakeholders, including a Consultant Trauma & Orthopaedic surgeon Medical Physics team were interviewed formalise full structure their role start end, with support Trust's Improvement Team Innovation Team. A visual representation was produced SmartDraw software. Feedback received stakeholders second cycle mapping completed. Results The included chronological steps project, interaction between different roles stages printing. database template shared OneNote, allowing tracking each model production. Stakeholders found useful for anticipating considering future providing framework implementing innovation within NHS. Discussion Unique implants cost NHS significantly more money than batch-made products. into pre-operative allow surgeons utilise readily available solutions instead custom, single-use implants, which be saving prevents unnecessary wastage. trialled operations on models, facilitated patient explanations provided an educational tool. Future include roll-out other specialties Trusts, encouraging collaboration towards sustainable internal economy.